What if you could significantly boost your machining efficiency while maintaining exceptional precision and versatility with 5-Axis or more CNC Lathes? The SMX 2100ST Milling and Turning Center with B-axis is designed to do just that. This advanced machine combines a range of features that streamline operations, reduce downtime, and enhance productivity. Let's explore how the SMX 2100ST can transform your machining processes.
High Precision and Accuracy
Precision is crucial in machining, and the SMX 2100ST excels in this area. With positioning accuracy of 0.0005 inches on the X1-axis and repeatability of 0.0003 inches, this machine ensures every part meets exact specifications. This high level of accuracy is particularly beneficial for automotive and aerospace industries that need extremely precise 5-Axis or more CNC Lathes. The machine's robust construction further enhances its precision, allowing it to handle heavy workpieces without compromising performance.
Powerful Spindles
The SMX 2100ST features powerful left and right spindles, each with a speed of 5,000 rpm and a motor power of 30 hp. These spindles provide the flexibility needed to tackle a wide range of machining tasks. Additionally, the high-speed milling spindle can reach up to 12,000 rpm, adding another layer of versatility. This combination allows you to perform both milling and turning operations on a single machine, reducing the need for multiple setups and increasing overall efficiency.
Extensive Tool Capacity
Downtime for tool changes can be a significant productivity killer. The SMX 2100ST addresses this with an impressive tool storage capacity of up to 120 tools. This extensive capacity means you can handle diverse machining operations without frequent tool changes, keeping your production line running smoothly. The quick tool-to-tool time of 1.8 seconds and chip-to-chip time of 7.8 seconds further enhance productivity, allowing for continuous operation.
Advanced Multi-Axis Capabilities
One of the standout features of the SMX 2100ST is its advanced multi-axis capabilities. The B-axis provides a 240° (±120°) range, while the C1 and C2 axes offer full 360° rotation. This 5-axis CNC machine enables the machining of complex geometries and intricate parts with ease. Whether you are producing sophisticated aerospace components or high-precision automotive parts, the SMX 2100ST can handle the task efficiently and accurately.
Rapid Traverse Rates
Speed is a critical factor in machining, and the SMX 2100ST delivers with rapid traverse rates of up to 1,890 inches/min on the X1 and Z1 axes. The Y-axis can achieve speeds of 1,417 inches/min, while the X2 and Z2 axes reach 945 inches/min. These high-speed movements reduce cycle times and increase throughput, making the SMX 2100ST ideal for high-volume production environments since it saves time. The machine's ability to maintain accuracy at these speeds ensures that quality is never sacrificed for speed.
Robust Construction
Built for durability and stability, the SMX 2100ST can handle heavy workpieces with precision and reliability. Its solid construction minimizes vibrations and ensures consistent performance, even during long machining cycles. This robustness is essential for maintaining high-quality output and prolonging the lifespan of the machine and its components. The sturdy design also enhances safety, providing a stable platform for heavy-duty machining tasks.
Efficient Coolant and Chip Management
Effective coolant and chip management are vital for maintaining a clean work environment and ensuring optimal machine performance. The SMX 2100ST features advanced coolant systems with multiple filtration options and high-pressure pumps. These systems efficiently remove chips and maintain the ideal temperature for machining operations. The various coolant pumps, with pressures up to 1,015 psi, ensure that even the most demanding cutting tasks are handled efficiently.
Automation-Ready
Automation is key to maximizing efficiency and reducing labor costs. The SMX 2100ST supports automated, unmanned machining with features like automatic tool changers and advanced coolant systems. Optional automation equipment, such as gantry loaders and robot interfaces, can further enhance productivity by enabling continuous, unmanned operation. This automation capability not only boosts productivity but also reduces the potential for human error, ensuring consistent quality and efficiency.
User-Friendly Interface
Ease of use is another significant advantage of the SMX 2100ST. The machine’s design includes a user-friendly interface and easy access to critical components, allowing operators to monitor and adjust processes effortlessly. This accessibility reduces setup times and enhances overall operational efficiency, making the machine suitable for both experienced machinists and those new to advanced machining centers.
The SMX 2100ST Milling and Turning Center with B-axis is designed to meet the rigorous demands of modern manufacturing. Its combination of precision, power, and versatility makes it an excellent choice for industries requiring high-quality machining capabilities. Whether you’re looking to enhance productivity, reduce downtime, or achieve unparalleled accuracy with 5-Axis or more CNC Lathes, the SMX 2100ST offers the features and benefits you need to stay competitive.
Contact us or request a quote today to learn more about how the SMX 2100ST can transform your production line.