Heavy-Duty Machining Made Easy with the DBC 160

When working with large, heavy workpieces, the challenge is finding a machine that delivers both power and precision without sacrificing productivity. The DBC 160 offers the solution, delivering high-performance horizontal boring that’s ideal for industries such as aerospace, energy, and construction.

With its powerful spindle and advanced automation, the DBC 160 can tackle the toughest jobs while maintaining efficiency. Keep reading to learn how this machine can transform your machining operations.

Built for Heavy-Duty Machining

The DBC 160 was built for machining large parts with exacting precision. It features a boring spindle diameter of 160 mm (6.3 inches), capable of tackling the most demanding jobs. With a spindle speed of 2000 rpm and a W-axis travel of 800 mm (31.5 inches), this machine is designed for deep, precise cuts into tough materials like steel, titanium, and alloys.

Handling Large Workpieces with Ease

The DBC 160 offers impressive workpiece capacity, with a table size of 2000 x 2200 mm (78.7 x 86.6 inches) and the ability to handle workpieces weighing up to 20,000 kg (44,091.8 lbs). This makes it an ideal solution for industries that work with oversized components, such as construction equipment or shipbuilding.

For companies that regularly machine large, heavy parts, the DBC 160's capacity is a game-changer. One manufacturer of construction equipment noted that switching to the DBC 160 allowed them to machine larger workpieces in fewer setups, improving efficiency and reducing cycle times. The machine's rigidity and high-stability design, enhanced by box guideways, ensure that even the heaviest parts are machined with precision and consistency.

Speed Meets Precision in Every Operation

Precision is crucial when machining large workpieces, and the DBC 160 delivers this without sacrificing speed. With rapid traverse rates of 10 m/min on the X, Y, and Z axes, operators can move between cuts quickly, minimizing downtime. The machine's X-axis travel of 4000 mm (157.5 inches) and Y-axis travel of 3000 mm (118.1 inches) allow for flexibility when handling a range of part sizes.

For a manufacturer facing tight production schedules, the combination of high-speed movement and large travel distances proved invaluable. The DBC 160 allowed them to meet increased demand without compromising on the precision their customers expected, demonstrating the machine's effectiveness in high-volume environments.

Advanced Automation for Increased Productivity

Automation is key to improving efficiency, and the DBC 160 is equipped with a range of advanced automation features. The Automatic Tool Changer (ATC) can hold up to 40 tools, with optional expansions up to 120 tools, allowing operators to switch between operations without manual intervention. This feature reduces setup times and ensures that production remains continuous, even for complex parts that require multiple tools.

Additionally, the automatic pallet changer (APC) allows for the simultaneous loading and unloading of parts, further reducing idle time between operations. These automation features are critical in industries where meeting tight deadlines is essential for maintaining competitive advantages.

Control and Ease of Use

The DN Solutions Fanuc i Plus CNC system makes the DBC 160 easy to operate, even for complex jobs. The 15-inch color touchscreen provides operators with a user-friendly interface, while EZ-Guide i conversational programming simplifies setup and operation. With USB and Ethernet connectivity, operators can transfer programs quickly, reducing the time spent on data management.

This intuitive control system has made it easier for manufacturers to integrate the DBC 160 into their existing operations. One shipbuilding company, for example, reduced training time for new operators and saw improvements in their overall production efficiency after implementing the DN Solutions control system.

Ready To Unlock Large-Scale Machining?

For manufacturers who require a horizontal boring machine capable of handling large, heavy workpieces, the DBC 160 is the clear choice. Its combination of power, precision, and advanced automation make it an invaluable asset for industries working with oversized parts. Whether you’re machining large-diameter steel components for the energy sector or heavy construction parts, the DBC 160 is built to handle the toughest jobs with ease.

Contact us or request a quote today to learn more about how the DBC 160 can transform your production line.