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Finding the right machine for heavy-duty machining can be challenging, particularly when working with large, complex workpieces. The DBC 130 II from DN Solutions addresses this challenge by offering high productivity, precision, and durability.
The DBC 130 II is a horizontal boring mill built for large-scale operations. Whether handling oversized workpieces or deep-hole boring, the DBC 130 II ensures you can meet demanding production schedules with confidence. Keep reading to learn how this machine can transform your machining operations.
Perfect for Heavy-Duty Machining
The DBC 130 II was engineered for power and precision, especially when dealing with large, heavy workpieces. It features a boring spindle diameter of 130 mm (5.1 inches) and can handle workpieces weighing up to 15,000 kg (33,069 lbs) on a table size of 1600 x 1800 mm (63.0 x 70.8 inches). This machine excels in industries that rely on large-scale production, such as construction and shipbuilding.
High-Torque Spindle for Powerful Cutting
One of the standout features of the DBC 130 II is its high-torque spindle. Operating at 3000 rpm, the spindle offers the power needed to perform heavy-duty cutting on tough materials like steel, titanium, and other alloys. This makes it particularly effective for applications that require both precision and power, such as deep-hole boring or working with dense materials.
For manufacturers facing tight deadlines and challenging production runs, the ability to switch between heavy-duty cutting and high-precision finishing is essential. The DBC 130 II delivers the flexibility and performance needed to tackle even the most demanding tasks.
Enhanced Efficiency with Advanced Automation
Automation is key to improving productivity, and the DBC 130 II offers a range of automation features designed to enhance workflow. The Automatic Tool Changer (ATC) holds up to 40 tools, with optional expansions up to 120 tools. This ensures that operators can handle complex machining jobs with minimal downtime between tool changes.
Additionally, the B-axis rotary table provides precise multi-axis control, allowing the machine to handle complex geometries with ease. When combined with the optional automatic pallet changer (APC), manufacturers can achieve continuous production, even for large workpieces, without interrupting the workflow.
In one case study, a manufacturer of construction equipment noted that the DBC 130 II allowed them to reduce setup times dramatically. By utilizing the ATC and APC features, they were able to complete multiple operations without stopping production, boosting their overall efficiency.
Precision and Stability with Every Cut
Maintaining precision while machining large workpieces is often a challenge, but the DBC 130 II ensures accuracy through its box guideway design, which enhances stability and reduces vibration. This stability is crucial for manufacturers working with components that demand tight tolerances, such as in the energy sector, where precision is essential for safe and reliable performance.
During a recent project in the power generation industry, the DBC 130 II proved invaluable for machining large turbine components. The machine's rigidity ensured that even with high-torque cutting, the parts maintained the required accuracy, reducing the need for rework and increasing overall productivity.
Easy Operation with DN Solutions' CNC Control System
The DBC 130 II features the DN Solutions Fanuc i Plus CNC system, offering a 15-inch color touchscreen for intuitive operation. With EZ-Guide i conversational programming, even complex setups are streamlined, reducing operator error and speeding up production.
In addition to its user-friendly interface, the control system supports USB and Ethernet connectivity, making it easy to transfer programs and manage data, further optimizing production workflow. For manufacturers dealing with multiple projects, this capability is essential for maintaining efficiency across the board.
Boost Your Production Line Now
The DBC 130 II is designed to meet the needs of industries that rely on heavy-duty machining of large workpieces. With its powerful spindle, large worktable, and advanced automation features, this machine delivers the performance needed to take on challenging jobs with confidence. Whether you're machining complex aerospace components or large construction parts, the DBC 130 II ensures you can meet tight production schedules without sacrificing precision.
Contact us or request a quote today to learn more about how the DBC 130 II can transform your production line.